
Custom Envelopes & Mailers
Australian catalogue reference: from A$0.24 AUD ex-GST on Translucent Glassine Envelopes, Custom Printed. Unit price depends on quantity — quote at your volume.
MOQ from 100 units, depending on the item. The From price is not the price at MOQ. Setup and freight quoted separately. Confirm the complete price and production schedule for your quantity and destination.
View the product and quantity breaksSense2 supplies custom envelopes and branded mailers for invitations, catalogues, samples and campaign packs. Choose from mirror foil, translucent glassine vellum, foil-laminated film or bubble-lined foil formats, depending on the model. Some products support one-colour, process or digital printing, while others are supplied unprinted. Confirm dimensions, closure, print area and colour treatment before approving artwork for your printed envelopes.
- Best for
- Product launches and press mail-outs, Event invitations and delegate packs, Retail and hospitality campaign drops, Catalogues, lookbooks and sample dispatches
- Branding options
- One-colour silkscreen or pad print on selected models, Four-colour process print on selected foil bag envelopes, Digital print on the DL envelope magnet, Unprinted foil formats are also available
- Popular styles
- Mirror and coloured foil, Foil-laminated film, Translucent glassine vellum, Bubble-lined foil
- MOQ
- MOQ from 100 units, depending on the item. The From price is not the price at MOQ.
- Delivery
- United States; freight quoted per order
- Price range
- Australian catalogue reference: from A$0.24 AUD ex-GST on Translucent Glassine Envelopes, Custom Printed. Unit price depends on quantity — quote at your volume.
- Also searched as
- custom envelopes, branded mailers, printed envelopes, direct mail merchandise, logo postcards
13 products match this collection.

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How to choose
Start with the contents, not the finish. The DL magnet format travels in standard mail as a slim insert, while A5 and A4 mailers accommodate invitations, brochures and lookbooks without forcing folds. A3 formats leave room for presentation folders and swatch cards. If the pack has shape, compare a gusseted foil bag with a flat envelope. Snap-lock, peel-and-seal and self-seal closures suit different handover and postage routines.
Then inspect how the artwork will read on the selected surface. Ink over silver foil can appear deeper than it does on white stock, while a clear panel changes where the mark can sit. Keep small type and fine lines away from seams, closures and reflective areas. Branding options vary by product, and unprinted models cannot be treated as printable stock. Allow time for artwork checks, digital proof approval and packing decisions. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.
Compare your options
| Type | Best for | Brand feel | Typical use |
|---|---|---|---|
| Mirror foil envelope | Launch invitations and high-attention mail-outs | Reflective, graphic and ceremonial | A4 brochures, catalogues and presentation pieces |
| Bubble-lined foil envelope | Dispatches needing a cushioned inner layer | Colourful, tactile and gift-like | Small products, samples and campaign parcels |
| Foil-laminated film bag | Fully designed campaign packaging | Controlled, polished and highly visual | Shaped packs, retail drops and unboxing pieces |
| Glassine vellum envelope | Lightweight inserts and considered presentation | Translucent, paper-led and restrained | Printed editions, folded garments and sample drops |
Frequently asked questions
How do I choose the right envelope size?
Measure the packed contents, including folded edges and inserts, then allow room for the closure. The DL magnet suits slim mail pieces, while A5, A4 and A3 formats support progressively larger brochures, lookbooks and presentation contents.
Can every envelope be printed with our artwork?
No. Branding options vary by model. Selected products support one-colour pad or silkscreen printing, process printing, digital print or custom shapes; several foil formats are supplied unprinted. Confirm the print area, colours and closure at quote.
What affects the cost of direct mail merchandise?
The selected format, size, material, finish, artwork coverage and quantity tier all affect the current payable price. Minimum quantities vary by item, and setup fees and freight are quoted separately.
When should we plan a mail-out?
Allow time to settle the contents, check dimensions, prepare artwork and approve the digital proof before production. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.
What material and care details should we check?
Foil, film, bubble-lined foil and glassine behave differently in handling and transit. Check the individual product specification for surface, closure, capacity and storage guidance, especially when sending shaped or heavier contents.
How does ordering and proof approval work?
Choose the product, size and branding method, then provide artwork that matches the selected print area. Sense2 confirms the quote and setup fees, and a digital proof must be approved before production begins.
Related pages
boxes lined up before morning
The venue is dark except for the loading bay. An events manager stands over a folding table, matching invitations to the right envelopes while the final boxes wait open beside the trolley. Mirror foil catches the strip light. Glassine shows the outline of a folded programme. A few packs need a clear front so the first card can do its work before the seal is opened. Each stack is checked for size, closure and legibility, then placed face up for the morning handover. By midnight, the room has become a map of arrivals: press kits, delegate mail-outs and launch pieces ready to travel. Find it. Love it. Brand it.
When people reach for these
Before a product launch
Pack invitations, lookbooks or samples in a mailer that signals the campaign before it is opened.
During delegate preparation
Sort event inserts into clear-front or foil envelopes so registration packs stay ordered through handover.
For a retail mail-out
Send a compact catalogue, swatch card or offer piece in a format chosen around its actual contents.
Find it. Love it. Brand it.
Ready to build something people will actually keep?
Send us your product idea, quantity, logo, deadline and delivery location, and Sense2 can help you find promotional products, corporate gifts or branded merchandise that feel creative, useful and right for your audience.
Find it. Love it. Keep it.